The quality control of customized socks processing is a headache for all companies. Quality control is a difficult problem, which is the competitiveness of an enterprise. Today we have summarized the six core issues of quality control for customized socks processing.
1. Do not casually clarify the process, and do not change the clarified process casually
If there is a quality problem in socks processing, you must find the root cause, important factors or important manifestations of the problem;
Before understanding the problem, changing the process casually actually conceals the real cause and problem.
2. Process control must have a strong concept of quantification and traceability
The quality of customized socks processing depends on many factors. Do not neglect any details;
Any details should be controlled and recorded with data as much as possible;
Failure to control and trace the process details will mislead the formulation of correction and prevention methods.
3. Be patient when dealing with problems
Don’t be impatient and hope to eat a fat man in one go;
Don’t be indifferent to abnormal conditions because they are not related to the problem being dealt with;
Don’t take action when you can’t find the cause and rules, you can control and standardize the influencing factors of the research;
Review some of the experiences and rules that were previously tested and summarized;
Once some experiences and rules are found, go deeper and elevate them to theory, even if it costs more;
You must know that "a thousand-mile embankment is destroyed by ant holes" and "Yugong moves mountains".
4. Create a preventive mindset
The high level of quality control of sock processing customization is prevention, not how to make up for problems after they occur. There should be signs before any quality problem occurs. It depends on whether you have the methods, means and experience to monitor and identify. The same quality problem should be highly valued when it occurs again for the second time
The process and effect data of each day should be integrated with tools, and rules and changing trends should be found from the integrated effects. These rules and displayed trends need to be constantly revised. Before sock processing, each control factor should be as consistent as possible.
5. Listen to more opinions and suggestions
Don’t think that others don’t understand the reality and can’t solve the problem at once, so their opinions are worthless;
But they, especially the direct manufacturers of socks processing, can give us many tips and reminders;
If you can solve the problem, you don’t need to listen to anyone’s opinions and suggestions; but when you can’t solve it, you should listen to anyone’s opinions and suggestions, and try and experiment, whether you agree or not;
The thinking of socks processing quality control often involves the forefront of science. Even a casual sentence or a complaint may point to or hint at a major technological innovation direction, so professional technicians should be people who pay attention to details and are good at capturing details.
Quality control should have a management and control mentality
6. Don’t expect to achieve stable sock processing quality directly by relying on personnel;
The quality of sock processing customization is created. If direct manufacturers are not controlled, the quality will never be stable;
Therefore, we must observe, pay attention to and study the performance and status of direct manufacturers of sock processing, and implement management and adjustment based on these performance and status;
If the performance and status of direct manufacturers of sock processing are not controlled, once quality problems occur, you will never be able to study the exact cause;
Don’t think that the process control requirements specified in our current process are all suitable, and the quality of sock processing will be fine;
So our process control requirements must be continuously improved, and people must also be managed well.